Ppt To Manufacturing Process Of Pig Iron Using Iron Ore

  • Pig iron - Wikipedia

    Pig iron is an intermediate product of the iron industry, also known as crude iron, which is obtained by smelting iron ore in a blast furnace.Pig iron has a very high carbon content, typically 3.8–4.7%, along with silica and other constituents of dross, which makes it very brittle and not useful directly as a material except for limited applications.. The traditional shape of the molds used

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  • Blast Furnace(Pig Iron Production) - YouTube

    10.05.2016· Duplex process of steel melting at foundry № 1 of JSC Nickel Ore Nickel Pig Iron 697 views. 2:23. Mix Play all Mix - LEARN Top 10 Best Steel Manufacturing Companies in The World

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  • The Making of Iron & Steel - SEAISI

    Pig iron and refined iron ore pellets (briquetted iron) can also be used, and because his t method is economic at lower volumes these operations are called mini mills. Plants that use Electric Arc Furnaces can be sited closer to the market. Where market size permits, some degree of product specialisation is practised. 1.2 Raw Materials The basic raw materials of large-scale steelmaking are

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  • Processes and Procedures in the Extraction of

    The extraction of iron from its ores is quite a technical process. The iron ore is first roasted in air to produce iron(III) oxide which is mixed with coke and limestone and then further heated to a very high temperature in a blast furnace. These materials are loaded into the blast furnace from the top while a blast of hot air is introduced into it from beneath via small pipes known as tuyeres.

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  • IRON ORE AND STEEL PRODUCTION - YouTube

    24.08.2016· Iron ore and steel production. The 6-minute video explains the mining and processing of iron ore, followed by its conversion to steel. The links below will take you to information and worksheets

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  • Iron Ore Processing for the Blast Furnace

    blast furnace process. The iron ore concentrate is now mixed and ready for the pelletizing process. Pelletizing A pellet plant contains a series of balling drums where the iron ore concentrate is formed into soft pellets, in much the same manner that one rolls a snowball, to make a pellet about the size of a marble (between 1/4" and 1/2"). Pellets are screened to meet the size specification

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  • The Extraction of Iron - Chemistry LibreTexts

    Extracting iron from iron ore using a Blast Furnace. The common ores of iron are both iron oxides, and these can be reduced to iron by heating them with carbon in the form of coke. Coke is produced by heating coal in the absence of air. Coke is cheap and provides both the reducing agent for the reaction and also the heat source. The most commonly used iron ores are hematite, (Fe_2O_3), and

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  • Production of iron and steel - LinkedIn SlideShare

    27.04.2015· 4/27/2015 15 Iron ore Common iron ores include: Hematite - Fe2O3 - 70 % iron ( a common iron ore) Magnetite - Fe3O4 - 72 % iron Limonite - Fe2O3 + H2O - 50 % to 66 % iron Siderite - FeCO3 - 48 percent iron To create a ton of pig iron, you start with 2 tons of ore, 1 ton of coke and half-ton of limestone. The fire consumes 5 tons of air. The temperature reaches almost 1600 0 C at the

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  • How iron is made - material, manufacture,

    Iron ore is converted into various types of iron through several processes. The most common process is the use of a blast furnace to produce pig iron which is about 92-94% iron and 3-5% carbon with smaller amounts of other elements. Pig iron has only limited uses, and most of this iron goes on to a steel mill where it is converted into various steel alloys by further reducing the carbon

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  • Processes and Procedures in the Extraction of

    The extraction of iron from its ores is quite a technical process. The iron ore is first roasted in air to produce iron(III) oxide which is mixed with coke and limestone and then further heated to a very high temperature in a blast furnace. These materials are loaded into the blast furnace from the top while a blast of hot air is introduced into it from beneath via small pipes known as tuyeres.

    Get Price
  • The Extraction of Iron - Chemistry LibreTexts

    Extracting iron from iron ore using a Blast Furnace. The common ores of iron are both iron oxides, and these can be reduced to iron by heating them with carbon in the form of coke. Coke is produced by heating coal in the absence of air. Coke is cheap and provides both the reducing agent for the reaction and also the heat source. The most commonly used iron ores are hematite, (Fe_2O_3), and

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  • A Look at the Process of Pelletizing Iron Ore for

    This processing works to transform raw, mined iron ore into a concentrated powder suitable for pelletizing. In addition to mined iron ore, other sources of iron, such as flue dust collected from blast furnaces, or the dust produced at mine sites, is also frequently pelletized so it

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  • Energy Use in US Steel Manufacturing - Robert

    Most likely, manufacturing processes further in production will not be as energy intensive as the raw production of steel itself. Discussion. This includes the reduction of raw iron ore into pig iron and then conversion of pig iron to steel. Alternatively, energy use with an electric arc furnace is often done with recycled steel rather than pig iron. This means that energy use for electric

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  • I. PIG IRON IS MADE IN A BLAST FURNACE BY SMELTING IRON

    Wrought iron is made by placing pig iron and a good quality iron ore in a puddling furnace. A. The ore contains oxygen which combines with the silicon and manganese to form a slag which in turn absorbs the phosphorous. B. While slag still molten, mixture is stirred thus removing some carbon. C. Result is a fairly pure refined iron, with an admixture of slag. 1. Slag is mostly iron silicate

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  • Steelmaking - Wikipedia

    In HIsarna ironmaking process, iron ore is processed almost directly into liquid iron or hot metal. The process is based around a type of blast furnace called a cyclone converter furnace, which makes it possible to skip the process of manufacturing pig iron pellets that is necessary for the basic oxygen steelmaking process. Without the necessity of this preparatory step, the HIsarna process is

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  • What is the method of production of pig iron by

    Pig iron is produced in blast furnace by reducing iron ore with carbon monoxide( indirect reduction ) and carbon ( direct reduction ). Raw materials in blast furnace are iron ore, metallurgical coke and suitable fluxes like dolomite, lime etc. Met

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  • I. PIG IRON IS MADE IN A BLAST FURNACE BY SMELTING IRON

    Wrought iron is made by placing pig iron and a good quality iron ore in a puddling furnace. A. The ore contains oxygen which combines with the silicon and manganese to form a slag which in turn absorbs the phosphorous. B. While slag still molten, mixture is stirred thus removing some carbon. C. Result is a fairly pure refined iron, with an admixture of slag. 1. Slag is mostly iron silicate

    Get Price
  • Extraction of Iron | Metallurgy | Blast Furnace and

    How is iron extracted from its ore? It's a long process which begins with Concentration through calcination roasting. Concentration removes the water and other volatile impurities such as sulfur and carbonates. This concentrated ore is mixed with limestone (CaCO 3) and Coke and fed into the blast furnace from the top. It is in the blast furnace that extraction of iron occurs. The extraction

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  • Extraction of Iron | Metallurgy | Blast Furnace and

    How is iron extracted from its ore? It's a long process which begins with Concentration through calcination roasting. Concentration removes the water and other volatile impurities such as sulfur and carbonates. This concentrated ore is mixed with limestone (CaCO 3) and Coke and fed into the blast furnace from the top. It is in the blast furnace that extraction of iron occurs. The extraction

    Get Price
  • What is the method of production of pig iron by

    Pig iron is produced in blast furnace by reducing iron ore with carbon monoxide( indirect reduction ) and carbon ( direct reduction ). Raw materials in blast furnace are iron ore, metallurgical coke and suitable fluxes like dolomite, lime etc. Met

    Get Price
  • Iron Ore Smelting Process - Bright Hub

    The ore is loaded into a blast furnace along with measured quantities of coke and limestone. Hot combustion air is supplied to the furnace and some form of fuel used to raise the temperature. The iron is reduced from the ore by carbon in the coke, the limestone aiding slag separation from the molten iron. The slag and molten iron are tapped off from the bottom of the furnace, the slag being

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  • Process Production Of Iron From Iron Ore

    Iron Ore Beneficiation Plant Process At Noamundi Wiki In. Iron Ore Beneficiation Using Magnetic Separation May 31 2018 Iron ore beneficiation is a multistage process that raw iron ore undergoes to purify it prior to the process of smelting which involves melting the ore to remove the metal process of iron ore beneficiation has two plementary.

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  • Pig iron - Wikipedia

    Pig iron is an intermediate product of the iron industry, also known as crude iron, which is obtained by smelting iron ore in a blast furnace.Pig iron has a very high carbon content, typically 3.8–4.7%, along with silica and other constituents of dross, which makes it very brittle and not useful directly as a material except for limited applications.

    Get Price
  • The production of pig iron from crushing plant

    01.03.2018· With low iron content degree (Fe < 56%), Fe content degree improvement process is required for this iron ore waste to be able to use as feed material in smelting process into pig iron. Pig iron is a solid form of hot metal, obtained from iron ore or scrap recycling, and it is processed with blast furnace or electric arc furnace. Pig iron is used as a raw material for iron steel making and most

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